Nonwoven fabric applied to mattress manufacturing

Mattresses are complex structures that are made up of several layers of materials, each with a specific purpose. Nonwoven fabrics play an important role in this process, providing comfort, support, insulation, and breathability to the mattress.

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Most common Nonwoven fabrics in mattress manufacture industry

In mattress manufacturing, various non-woven fabrics, also known as non-woven textiles, are utilized for different purposes. Some of the most commonly used Nonwoven fabrics in mattress manufacturing include:

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PP Spunbond

PP Spunbond is known for its strength, durability, and breathability. In mattress manufacturing, it is often used as the top layer of the mattress to provide a soft and comfortable feel, also on the flange, as a quilting back, pocket springs, pillows and also different inner clothing of the mattress. 

Needlepunch

Needlepunch is a nonwoven fabric made by punching fibers together using barbed needles. This creates a dense and sturdy material that is often used as a support layer in mattresses. 

Needlepunch is typically placed beneath the top layer of the mattress and provides stability and support to the mattress structure.

3D Mesh Fabric

3D Mesh Fabric (Spacer Fabric) is a type of nonwoven fabric that features a three-dimensional structure. This structure allows for increased air flow and breathability, making it a popular choice for use in mattress covers. The fabric is also lightweight and flexible, allowing it to conform to the body and provide pressure relief. In mattress manufacturing, 3D Mesh Fabric is often used in the mattress cover to provide a breathable and comfortable surface that can regulate body temperature.

nonwoven tela no tejida en colchones Erhardt Needlepunch

PET Fiber HCS or Conjugated Hollow Siliconized Fiber

Conjugated Hollow Siliconized Fiber (also known as Hollow Conjugated Siliconized Fiber) is a type of material used in the production of pillows. Usually made by Recycled but also from Virgin polyester. The fibers are characterized by having a unique structure with a hollow core surrounded by a continuous layer of polymer material. This design allows the fibers to have a soft and fluffy texture while also being durable and resistant to flattening. The use of conjugated hollow fiber in pillows provides several benefits such as improved breathability, increased resilience, and better overall comfort

Fibra de Poliéster HCS o Fibra Hueca Conjugada Siliconada en la fabricación de colchones

The hollow core design of the fibers also helps to regulate heat, making the pillows suitable for use in a variety of temperatures and environments. Additionally, the material is hypoallergenic, making it a good option for people with allergies.

Role of Nonwoven Fabrics in Mattress Manufacturing industry

In conclusion, nonwoven fabrics play a crucial role in mattress manufacturing industry. From providing comfort and support to insulation and breathability, nonwoven fabrics offer a range of properties that make them ideal for use in different parts of the mattress. By choosing the right nonwoven fabrics for each layer, mattress manufacturers can create a comfortable, supportive, and long-lasting sleeping surface that provides a great night’s sleep.

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